USPEnergies
USPEnergies
"Our customers are our highest priority, they take precedence over all tasks at hand, they are our most important agenda. We strive is to reach highest levels of customer service and customer satisfaction".
ADNOC Sour Gas operates the Shah Gas Plant, the world’s largest ultra-sour gas operation, with the capacity to produce 1.28 billion standard cubic feet of gas per day and 4.2 million tons of sulphur per year. The Shah Gas expansion project includes upgrading of the existing Natural gas fields to include new fields, producing natural gas and condensate at High Pressure and H2S content. The HAZOP study is vital for hazard identification and risk mitigation at an early (FEED) stage of the project.
LOPA/SIL study followed by the Hazop study, identifies the protection layers to mitigate the risk of any hazardous event to an acceptable level with the implementation of safety instrumented functions (SIFs)
Basic Engineering stage HAZOP study of three-step hydroprocessing licensed by Lummus Technology:
· ISOCRACKING technology (or hydrotreating)
· ISODEWAXING technology to reduce pour-point
· ISOFINISHING technology to improve oxidation stability and colour
- 36 P&IDs, Hazop team comprising of experts from CLG-USA, HPCL-Mumbai and EIL
The unit includes high toxicity chemicals such as Toluene, Nitric acid and Sulphuric acid which are operating at high temperature and pressure. Loss-of-Containment scenarios are could result in serious injury to the operators as well as significant asset loss. The Hazop study is critical to ensure safe operations and a sustainable business model.
Several high severity scenarios have been identified in the Hazop study which require further analysis with LOPA technique to ensure adequate safeguards are available. A number of Safety Instrumented Functions have been implemented and their SIL rating has been assessed.
- 1300 P&IDs
- 16 Process Units, (HDPE-41, PP 1 & 2-21, CPP-52, DMRO-46, Offsite/PTD-68, NCU-11, C4HU-11-530, PGHU-11-550, ATU-16, PSA-15, BEU-13, BDEU-12, SWING-31, BUTENE-1-32, MEG-42, ETP-73)
- Six months contract period
- Engineers and professionals from Indian Oil's technical services and operations team
- Critical process safety analysis and thorough investigation of hazards
- Implementation of safeguards and their adequacy
Crude oil was discovered here in late 19th century and first oil well was dug in 1866. Digboi is known as the Oil City of Assam where the first oil well in Asia was drilled. The first refinery was started here as early as 1901. Digboi has the oldest oil well in operation. In 1867 Italian Engineers, commissioned by the Assam Railways and Trading Company, to build a railway line from Dibrugarh to Margherita accidentally discovered oil at Digboi around 10 miles from Margherita. ‘Dig boy, dig’, shouted the English engineer, Mr W L Lake, elephants emerging out of the dense forest with oil stains on their feet". This is possibly the most distilled – though fanciful – version of the legend explaining the siting and naming of Digboi.
Indian Oil's Bongaigaon Refinery & Petrochemicals Ltd. is a petroleum refinery company in India. It was incorporated on 20 February 1974 by the government of India.
We are excited to be awarded the SIL Study of the complete refinery. We profusely thank the Nayara management for the trust reposed in our expertise, we will do our utmost to not only deliver, but also exceed the contractual terms. The scope includes:
- SIL Assessment with LOPA methodology will be done on SILPro ® from USPEnergies
- SIL Verification will be using a proprietary software specified by the customer
Hindustan Zinc can count on us to identify and mitigate hazards in their installations, we have the knowledge, experience and diligence
Hazop studies for Indian Oil's BS-VI project at Panipat, Mathura, Gujarat, Haldia, Bongaigaon and Digboi refineries including the Sulphur Block (ARU, SRU, TGTU)
Hazid / Hazop and LOPA studies for Bhagyam Enhanced Oil Recovery Project
Hazop study for HDPE-II and Flaker Unit
CDU/VDU Units Hazop
Bhathinda-Mundra Pipeline Hazop
Plant modelling / process simulations of ISOM and NHT units on Promax
Hazop revalidation study for the entire Guwahati refinery
Hazop and SIL assessment
Delta Hazop of Rectisol and various other process units
Integrated Hazop and LOPA studies for various process units and storage tanks
Hazop and SIL of demo Cracker furnace
Hazop pf ARU, SRU and TGTU units
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(+91) 9650640798, ugoel@uspenergies.com, New Delhi